Fluid System Treatment
Engine System:
✓ Replace all engine oil and filters (new oil forms a protective film)
✓ Add bio-stabilized diesel additive to the fuel tank
✓ Replace coolant with long-life antifreeze (rated for -45°C)
Hydraulic System Protection:
✓ Replace hydraulic oil to meet ISO 4406 15/13 cleanliness standard
✓ Fully retract all hydraulic cylinder rods
✓ Install anti-oxidation caps on pipe connections
Vibration System Special Treatment
Vibrating Drum:
✓ Fill with high-temperature extreme-pressure grease (NLGI Grade 2)
✓ Adjust eccentric blocks to balanced position
✓ Replace bearing seals with fluororubber material
Travel System Protection
Steel-wheel Rollers:
✓ Lift wheels 5 cm off the ground using specialized supports
✓ Apply asphalt protective wax to drum surfaces
Pneumatic-tire Rollers:
✓ Inflate tires to 1.2x standard pressure
✓ Cover tires with UV-resistant cloth
Precision Electronics Protection
✓ Remove and store ECU modules separately (in temperature/humidity-controlled cases)
✓ Spray conformal coating on wire harness connectors
✓ Maintain batteries with smart pulse maintenance (auto charge/discharge monthly)
Ideal Warehouse Conditions:
✓ Temperature-controlled (20±5°C)
✓ Dehumidification system (40–50% RH)
✓ Anti-static epoxy flooring
Outdoor Emergency Plan:
✓ Set up raised rainproof shelter (30 cm above ground)
✓ Place vapor-phase corrosion inhibitors (2 bags per cubic meter)
Monthly Maintenance:
✓ Start engine until operating temperature is reached
✓ Operate all gear positions for 10 minutes
✓ Actuate hydraulic system through full stroke 3 times
✓ Run vibration motor for 1 minute
Quarterly Maintenance:
✓ Manually lubricate rotating parts
✓ Check seal elasticity
Reactivation Protocol
Fluid Systems:
✓ Test hydraulic oil particle count (NAS Class 8 or better)
✓ Drain sediment from diesel lines
Mechanical Systems:
✓ Manually rotate components 3+ revolutions
✓ Check vibration bearing clearance
Electrical Systems:
✓ Insulation resistance test (≥5 MΩ)
✓ Run controller self-diagnosis
Coastal Areas:
✓ Apply electrophoretic coating to metal parts
✓ Weekly chloride corrosion checks
Desert Regions:
✓ Install sand-proof air filters
✓ Daily seal integrity inspections
Arctic Zones:
✓ Use low-temperature start assist systems
✓ Switch to low-pour-point hydraulic oil
Professional Recommendation (12+ Months Storage):
✓ Vacuum-seal critical components
✓ Implement nitrogen inerting system
✓ Remote monitoring (temperature/humidity/vibration)
This protocol ensures 95%+ performance retention for up to 3 years in storage, significantly reducing failure risks from prolonged inactivity. Digital equipment management systems are recommended for maintenance record tracking.
Key Benefits:
Prevents corrosion, fluid degradation, and component seizure
Maintains operational readiness for rapid redeployment
Complies with OEM long-term preservation guidelines