Infrared heating of asphalt pavement can lead to aging or performance decline if improperly controlled, but these risks can be effectively mitigated with proper operation. Below are the key influencing factors and control measures:
When asphalt exceeds 180°C, light oil fractions evaporate, accelerating oxidation of resins and asphaltenes, leading to hardening and brittleness.
High-power infrared heating or prolonged exposure may carbonize (burn) the surface layer.
Extended radiation increases oxidation, reducing flexibility and crack resistance.
Short-wave IR (0.76–1.5 μm): Shallow penetration, prone to surface overheating.
Medium-/long-wave IR (1.5–4 μm): Deeper, more uniform heating, better suited for asphalt repair.
Positive Effects: Moderate heating (120–160°C) softens asphalt, enhancing bonding between old and new materials.
Negative Risks: Uncontrolled temperatures reduce penetration, increase softening point, and decrease ductility.
Proper Heating: Studies show infrared-repaired asphalt matches traditional methods in rutting and fatigue resistance.
Overheating: Aged asphalt becomes prone to cracking and raveling, shortening pavement life.
Use infrared thermometers for real-time monitoring (140–160°C for conventional asphalt; slightly higher for modified asphalt).
Opt for auto-temperature-control IR systems to avoid human error.
Power Adjustment: 15–20 kW/m² for 3 cm thick asphalt.
Movement Speed: Maintain 0.5–2 m/min to prevent localized overheating.
For severely aged asphalt, apply rejuvenators before heating to restore light oils.
For >5 cm layers, use intermittent heating (heat → penetrate → reheat) to avoid surface aging before deep softening.
| Heating Method | Temperature Uniformity | Aging Risk | Energy Efficiency |
|---|---|---|---|
| Infrared Heating | High (Controlled radiation) | Low (Good temp control) | High (80%+) |
| Hot Air/Gas Heating | Medium (Heat loss) | Medium (Local hotspots) | Low (50–60%) |
| Microwave Heating | Low (Uneven penetration) | High (Overheating) | Medium (60–70%) |
Infrared heating does not inherently cause asphalt aging—the risk depends on temperature, duration, and operational practices. With scientific temperature control, optimized equipment settings, and standardized procedures, infrared heating can preserve or even enhance asphalt performance compared to traditional methods.
Recommendations for field applications:
Conduct lab tests (e.g., TFOT aging tests) to validate heating parameters.
Implement real-time monitoring during construction to ensure repair quality.
(Note: Technical terms like "penetration" , "softening point , and "ductility" are translated with standardized asphalt industry terminology.